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2012年11月25日星期日

Copper Tungsten Tubing for EDM

Copper tungsten tubing can be used to EDM hole drill in all material types. Copper tungsten, because of it’s molecular composition tends to last longer during hole burning compared mostly to Brass.
One unique characteristic of copper tungsten is that it is ideal when small hole drilling through very hard materials such as Carbide and Tungsten. This is because it has a slower and more steady burn rate that will measure up stronger. When EDM holeburning through a depth to width ratio of greater than 100 to 1 this also tends to be ideal because a more controlled hole burn will leave a more accurate and straighter hole.
The Copper tungsten tubing that we supply is 99.995% pure.
Single Hole Electrode Tubes vs. Multi-Channel Electrode Tubes
Another variable which determines the ultimate success of the electrode properly EDM Hole Burning through the material or work piece is if the Brass Electrode or Copper Electrode tube has a “single hole” or a “multi channeled hole” running directly through the ID or (Internal Diameter) of the electrode.
Basically put; in order for an electrode to perform the way it’s supposed to, it depends on the type of hole going through the center of the electrode. This type of hole has a few purposes. One purpose is to direct water or coolant through the center of the electrode. This keeps the entire length of the Brass or Copper Tube from overheating and burning up. If the electrode heats up too much it can become “soft” and warp thus not creating a straight line or a consistent and accurate EDM Hole.
The main reason that determines whether an EDM Electrode tube would have a “single hole” or a “multi-channel” / “coreless” hole is that when a hole is EDM Machined into a part it could be a “thru hole” or a “blind hole”. Blind holes are not drilled complete to the other side so a “slug” or a piece of material is still left untouched at the bottom of the hole.

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